just a few notes/observations ..
. I didn't know there is a big bore fit for the L .. I thought it meant a re-bore, but it has a new bigger cylinder
. But it makes sense to buy the cbr300r engine, to save fuffin around?, and its a complete Honda tuned/set up.
. The 300 engine may have road gears but a larger rear sprocket will reduce them for `off road` ? (plenty of torque there)
. I will be sticking to the standard L set up (but 14/42 sprockets, [most have lower than this])
.
. Check your coolant level, as when I drained, to get the new clutch plates in, it was low! (1/3 litre put in to `top up`,
. (previously the cooling fans were coming on a bit early?, so probably low level from the showroom?)
. Take care with tightening the 8mm bolts .. they are like chocolate and they bed into cheese.
. No point in using a torque wrench, as it will be too heavy at even the manual spec. (just finger tight is enough, plus locktite?)
. Halfords do a very good low-priced twist bar for 3/8 bits.
. Halfords do a cheap very good suction pump with tube for draining coolant to level.
. There is a small screw set into the rad cap (to prevent unscrewing of the rad cap), but normal screwdriver ok.
. Castrol coolant is the one to use (suitable for all Hondas? I believe).
. To drain the coolant, open the rad cap (air lock otherwise and does not drain).
. Fill through the radiator (cold) even tho the book says to use the expansion bottle (don't work that way.
. I put new oil in, but left the filter replacement for when I re-fill in a few 100 miles.
. The new crank case gasket will most probably not be wanted, as old one comes off easy and clean.
. The oil drain plug (bolt) did not seem to have a copper washer.
. //?The oil drain bolt is unfastened with a large Torx key (you will need one). ... (( EDIT .. BEEN TOLD ITS A 12MM HEX HEADED BOLT ))
. The video is indispensable .. but it is double the cost (£140, plus fluids [oil, coolant, knuckle blood] .. not £70).
. The return spring at the bottom of the clutch lever shaft will come loose when the crank case comes off .. manual for info.
. It is very potchy (but simple) to get all the fittings off from the outside of the clutch casing (over £60 labour by shop).